Forging

Getting a grip on Forging

Automating processes in extreme environmental conditions requires the type of know-how that can only be gained by experience.

With a base of thousands of installed robots, ABB is a global leader in turnkey robot-based forging automation.

Extreme heat, pollution and noise turn forges into one of the toughest workplaces imaginable and an ideal environment for robot-based automation. By combining the powerful IRC5 controller with ABB’s rugged robots and tailor-made robot gripper solutions, almost the entire forging process can be automated. With the help of robot-based automation, the productivity of forging presses, press brakes or rolling forges can be optimized by increasing their availability as well as their efficiency. Heat isolated gripping tools made of special materials can cope with extreme conditions °C and handle parts weighing well over 300 kg. Most robot grippers are custom made solutions designed to meet the individual requirements of specific processes. Depending on the application, they can be operated either pneumatically, electrically or hydraulically. All grippers guarantee repeatable part insertion and consistent processes resulting in constant part temperatures and defined metal structures.

Main Applications

  • Induction furnace
  • Forging Roller forging
    -Press synchronization
    -Loading, Unloading
  • Die Spraying
    -Press synchronization
    -Loading, Unloading

Documentation and downloads

Brochure
Foundry Brochure 2007

English - 6.48 MB - PDF

Foundry Magazin 2005

English - 0.76 MB - pdf

Foundry Magazin 2006

English - 0.93 MB - pdf

Foundry Magazin 2007

English - 46.04 MB - pdf

Foundry Magazine 2008

English - 3.51 MB - pdf

Data sheet
Data sheet Forging robots

English - 0.31 MB - pdf

Foundry Plus - Foundry robot protection

English - 0.32 MB - pdf

Movie
Foundry Session Opener 2007

English - 51.59 MB - wmv

Presentation
Foundry Plus presentation

English - 0.63 MB - pdf

Reference case study
Case Ingot Stacking

English - 1.25 MB - pdf

PSA

English - 8.50 MB - pdf

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