How Real-TPI helps you save money and stay competitive
Real-Time Production Intelligence (Real-TPI) enables you to measure and improve your Key Performance Indicators - or KPIs – to increase Return On Assets (ROA). It offers the following features.
Key Performance Indicators (KPIs) - provide real-time production data to help you better understand the performance and full potential of your production lines. Standard KPIs include OEE, Total Productivity (TP), planning, availability, performance, quality, cycle times and unplanned downtime. Custom KPIs are also easily defined, based on your production processes.
Automatic detection and recording of production losses - enables you to react to possible problems based on Root Cause Analysis (RCA). Real-TPI delivers consistent information to all organizational levels. Process events, shifts, parts, batches or lots, etc. are all automatically recorded. Operator and maintenance comments can be added automatically or manually.
Advanced analysis - presents production improvement opportunities to support Return-On-Investment (ROI) decisions. Configurable, ready-to-use reports eliminate inaccurate manual logs and reduce the time to take corrective action. Analysis screens include OEE diagram, bottleneck, Pareto, chronological overview, production, occurrence, waterfall and penalty diagrams. System 800xA and web-enabled features provide remote viewing of analysis results for informed decision-making on a multi-plant level.
Universally applicable - means that Real-TPI’s adaptation and configuration allows implementation in a wide range of industries and production systems such as Collaborative Production Management, ERP and financial systems.
Openness and standards - integrates with numerous PLCs, DCSs, miscellaneous control data sources and CMMS’ (Computerized Maintenance Management Systems) at the enterprise level. Real-TPI supports industry standards including OPC (DA and HAD), XML, SOAP and web services.