ACCELERATE PROCESS IMPROVEMENTS WITH BETTER DATA VISIBILITY

ABB Ability™ Advanced Batch Management is a formulation and process order management application that connects batch execution systems with company-wide ERP (Enterprise Resource Planning) tools. It enables the configuration, scheduling, execution, monitoring and optimization of end-to-end operations for streamlined productivity and results.

 

Advanced Batch Management delivers efficient recipe formulation and parameter management, with full traceability of materials across batches. It also maintains accurate production records to satisfy compliance requirements.

 

With continuous visibility into batch performance, the systems captures, and reports back key data, including production progress, material consumption, and results, directly into ERP systems, helping teams improve efficiency and make informed decisions.

KEY BENEFITS

<p>Advanced Batch Management provides integration across the full batch lifecycle, from formulation and scheduling to execution, monitoring, and optimization for predictable, repeatable results.</p>

Consistent recipe control

<ul> <li>Manage parameters via an easy-to-use web interface</li> <li>Keep formulas controlled with full version tracking</li> <li>Document every change for audit-ready compliance</li> </ul>

Connect planning to production

<ul> <li>Automatically create and schedule batches</li> <li>Apply approved recipes to production orders</li> <li>Send parameters to automation to start production</li> </ul>

Real-time batch tracking

<ul> <li>Monitor every batch with live overview and detailed views</li> <li>Analyze ISA‑88 batches, materials, and equipment usage</li> <li>Report progress, materials, and results back to ERP</li> </ul>

Solving batch manufacturing challenges

Manufacturers in batch processing face a range of operational and technological challenges that can affect product efficiency, quality, and compliance.

OPERATIONAL CHALLENGES

<p>Don’t let operational obstacles get in the way of achieving consistent, repeatable quality. Advanced Batch Management takes control of process deliverables, manufacturing logistics and regulatory compliance so you can focus on meeting production targets – batch after batch.</p>

Process flexibility

Manufacturers must handle varying product demands and manage different formulations using the same equipment.

Quality control

Maintaining consistent product quality across batches is critical for product quality and process success.

Regulations and compliance

Strict safety, environmental, and quality standards require accurate documentation and traceability.

TECHNOLOGICAL CHALLENGES

<p>Disconnected systems and fragmented data can limit your manufacturing performance. Advanced Batch Management connects batch operations with company-wide ERP systems to give you the best possible visibility from start 
to finish.</p>

Connectivity and interoperability

Disconnected systems can limit access to accurate, real-time information on inventory, production schedules, and resources.

Data management

Integrating data from multiple sources is essential to improve visibility and support informed decision making.

Technology adoption

Manufacturers are under pressure to adopt advanced technologies such as automation, IoT (Internet of Things), AI, and data analytics to stay competitive.

HOW IT WORKS

<p>Schedule, monitor, and optimize every step, from recipe, to process, to advanced analytics.</p> <p>&nbsp;</p>

Batch management

<p>Configure, schedule, deliver, and monitor batch operations, for seamless integration with automation and ERP systems.</p>

Batch reporting

<p>Maintain accurate batch production records with full traceability to fulfil compliance and audit requirements.</p>

Batch analytics

<p>Analyze batch data to identify inefficiencies, improve performance, and optimize future production cycles with continuous feedback to ERP systems.</p>

FREQUENTLY ASKED QUESTIONS

  1. How does Advanced Batch Management improve batch production efficiency?

    Advanced Batch Management helps the user optimize scheduling, execution, and monitoring of batch processes. The software uses data analysis to pinpoint process inefficiencies and improve future production cycles.

  2. What is the role of ERP integration in Advanced Batch Management?

    ERP, or Enterprise Resource Planning, connects batch operations with enterprise systems to align production with business processes. It also feeds back progress, materials usage, and production data to ERP systems to further streamline operations.

  3. How are formulations and recipes managed in Advanced Batch Management?

    Users can create, maintain, and track formulas and parameter sets via a convenient web-based interface. Version control ensures traceability and consistency across batch production for confidence you’re using the latest, optimized, authorized recipe.

  4. Does Advanced Batch Management support industry standards?

    Yes, Advanced Batch Management supports ISA‑88 structured batch models for consistent process control. This standard gives the operator detailed visibility into parameters, materials, and execution steps.

  5. How does Advanced Batch Management support compliance and documentation?

    Advanced Batch Management maintains accurate batch records and logs all production activities.

    This helps meet regulatory requirements and simplifies audit readiness as well as confirming consistent, repeatable results.

  6. Who is the Advanced Batch Management solution designed for?

    Advanced Batch Management is built for process manufacturers working in batch production environments across industries including chemicals, pharmaceuticals and life sciences, food and beverage, personal care and cosmetics, specialty materials and process industries. Typical users include production managers, engineers, and operations teams working to ensure repeatable, consistent batch production.