HARNESSFLEX® EVO™ CONDUITS

Harnessflex EVO conduits are engineered for high-voltage electric vehicle applications.

Harnessflex EVO conduits are engineered for high-voltage electric vehicle applications, protecting critical cables from abrasion, impact, shock, liquid ingress and corrosive environments. Featuring a vibration friendly profile as standard, the conduits are designed to help maintain reliable wiring performance in demanding heavy-duty vehicles.

BUILT TOUGH FOR THE ELECTRIC AGE

ABB offers the Harnessflex EVO conduit range, a specialist system developed for the routing and protection of critical wiring in heavy-duty electric vehicles. Established in 1984, Harnessflex is a leading designer and manufacturer of flexible conduit systems, bringing decades of automotive engineering expertise to the fast-growing electric vehicle sector. The distinctive orange colour of EVO conduits also serves as an important visual indicator that cables are carrying high voltage currents, supporting safe identification throughout vehicle harness routing areas. Available in nylon and co-polyester variants in standard, light and medium weights, the range is built for use in electric cars, buses, trucks, trams and trains.

KEY FEATURES AND BENEFITS

<p>ABB offers Harnessflex EVO conduits engineered and tested at the Coleshill, UK facility, home to ABB's dedicated cable protection testing program for the global portfolio. Drawing on more than 40 years of Harnessflex engineering expertise, the EVO range is designed to meet the specific demands of the growing electric vehicle market, where protecting critical high voltage wiring is essential to vehicle reliability and performance.</p>

Liquid and dust ingress

<p>Conduit systems protect critical cables and connectors from water, steam, dust and dirt intrusion, with ingress protection ratings up to IP69 available.</p>

Extreme temperature fluctuations

<p>EVO conduits are designed for wide temperature ranges spanning from -50°C to +175°C across static and dynamic operating conditions.</p>

Corrosive and marine conditions

<p>High chemical resistance helps protect wiring from automotive oils, greases, fuels, corrosive salts and other harsh vehicle fluids.</p>

Equipment overheating risks

<p>Heat stabilization as standard and temperature-rated materials help conduits perform reliably in high-heat areas of electric vehicle engines and drivetrains.</p>

Continuous operation demands

<p>Designed for heavy-duty vehicle applications where cable protection systems must withstand constant vibration, flexing and movement without failure.</p>

Environmental and sustainability impact

<p>Self-extinguishing, halogen-free and low smoke toxicity properties support safer, lower-impact performance in line with ELV compliance requirements.</p>

INDUSTRIES WE SUPPORT

From residential construction to commercial and industrial projects, our products support professionals across diverse industries.

Automotive, Transportation, OEM, Rail and transit, Construction equipment

CHALLENGES WE SOLVE

Our products are designed to help professionals solve installation, safety and performance challenges in demanding applications.

Vibration, Liquid and dust ingress, Temperature fluctuations, Chemical exposure, Continuous operation, Cost reduction, Cleanliness and contamination, Sustainability

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OUR ELECTRICAL SOLUTIONS IN ACTION: VIDEOS

HARNESSFLEX: PREMIER WIRING HARNESS PROTECTION FOR HEAVY AUTOMOTIVE

Harnessflex delivers superior wiring harness protection systems engineered specifically for heavy automotive applications including trucks, buses, agricultural vehicles, construction equipment, and electric vehicles. With robust conduit systems, extreme-temperature resistance, and complete routing solutions, Harnessflex has been safeguarding critical electrical wiring in the most demanding mobile environments since 1984.