VD4 CS/CS1

One breaker, full control, zero transient, CAPEX efficient solution for better power quality.

Indoor vacuum circuit breaker for capacitor banks

 

VD4-CS and VD4-CS1 are the solutions based on new vacuum interrupter technology and an innovative actuation system up to 38 kV, 1250 A, 31.5 kA and with noise-free performance, to support your business needs in reactive power compensation. 

The VD4-CS family circuit breakers offer up to 20,000 overhaul-free operations and up to 10,000 back-to-back capacitor bank switching operations. These operations are performed with extremely low probability of re-strike and transients minimization in capacitor bank switching. Additionally, with VD4-CS1 real time power factor compensation and charged capacitor bank switching are allowed. 

VD4 CS offers safe and reliable operations on discharged capacitor banks:

  • Inrush minimization: High accuracy and closed loop controlled switching technology. 
  • Cost and space savings: Eliminates the need for inrush limiting reactors and resistances, leading to significant cost and space savings. 
  • Reduced maintenance costs: Lowers the total cost of capacitor bank operation by eliminating downtime for breaker overhaul and extending lifespan with predictive health indication. 
  • Global support: Fast and reliable support is available thanks to ABB’s global footprint. 
  • Fastest replacement: Roll on floor drawout solution, available in withdrawable version for UniGear ZS3.2 and Powerbloc. 
  • Plug and play solution: Easy installation and no need for external relays to synchronize with the grid. 

 

 

VD4 CS1 offers safe, reliable and relentless operations on capacitor banks independently of their charge status. Additionally to the VD4 CS features, the VD4 CS1 offers:

  • Continuous operations: High resolution and continuous timing adaptation allow transient minimized capacitor bank connection without waiting any discharging time. 
  • Safe operations: Specific logics for fast reclosing function that can be customized. 
  • Space savings: Fast discharge devices for capacitor banks can be avoided. 
  • CAPEX efficient solution: VD4 CS1 can be integrated with inverters, Statcoms and SVCs for continuous power factor correction and grid regulation, allowing the reduction of the size of these expensive power electronics devices.

 

 

 

 

Product scope

 

 

 

 

VD4 CS 

 

 

VD4 CS1 

 

 

Rated voltage

 

 

up to 38 kV 

 

 

up to 38 kV 

 

 

Rated current

 

 

up to 1,250 A 

 

 

up to 1,250 A
 

 

 

Rated short circuit current

 

 

up to 31.5 kA 

 

 

up to 31.5 kA 

 

 

Technology 

 

 

Vacuum 

 

 

Vacuum 

 

 

Operating mechanism

 

 

Servomotors with synchronization 

 

 

Servomotors with synchronization 

 

 

 

Mechanical operations

 

 

 

20,000 overhaul-free operations and up to 10,000 back-to-back capacitor bank switching operations 

 

 

20,000 overhaul-free operations and up to 10,000 back-to-back capacitor bank switching operations 

 

Transient - free closing operations Only on fully discharged capacitor banks Anytime (independently by the charge of the capacitor bank)

 

Monitoring & Diagnostic

 

 

Yes 

 

 

No

 

 

Standards 

 

 

IEC 

 

 

IEC 

 

 

Applications

 

 

Utilities, Renewables, Energy demanding industries (green steel)

 

 

Utilities, Renewables, Energy demanding industries (green steel), Power quality applications

 

EXPLORE DIGITAL TOOLS & PRODUCT CONFIGURATORS

Partner Hub

Learning

A digital platform that provides training materials, tutorials, and courses to help you build expertise in ABB products and solutions. Accessible resources support continuous learning, professional development, staying current with the latest innovations, and advancing your professional skills.

DOCweb

The ABB online tool for designing electrical MV-LV networks faster and smarter, with real-time calculations, intelligent product selection, automated compliance checks, and instant generation of complete technical documentation, all in just a few clicks.

Product configurators

The online tools that make selecting and customizing ABB Medium Voltage products easier, helping you quickly find the best-fit solution for your technical and application needs, while reducing errors and saving time.

QR Code

Instantly access product details, documentation, and support by scanning a QR code on your delivered good or searching for it on our web portal, making it faster and easier to get the information you need, right when you need it.

The ABB web portal that connects end users, customers, and partners to product information, configuration tools, training, and expert support, all in one place to simplify collaboration and accelerate projects. It provides a complete end-to-end self-service journey, from design to order placement.

 

EXPORE OUR TOOLS

Assignment Application Description
Product information 3D eCatalogue A visual tool that allows you to explore ABB medium-voltage switchgear in immersive 3D, configure solutions visually, and make informed decisions with instant access to technical details and application insights.
Product information Learning A digital platform that provides training materials, tutorials, and courses to help you build expertise in ABB products and solutions. Accessible resources support continuous learning, professional development, staying current with the latest innovations, and advancing your professional skills.
Configure a product MV switchgear configurator The product tool that enables you to create your single-line diagram (SLD), define switchgear configuration details, and instantly access comprehensive technical documentation, making project design and completion faster and more reliable.
Configure a product MV devices configurator The user-friendly online tool for selecting and configuring ABB Medium Voltage devices (circuit breakers, contactors, ...) with ease and accuracy, helping you customize solutions to fit your specific technical needs.
Configure a product Relays Online The digital platform that offers quick access to ABB protection relay tools, product data, technical documentation, and configuration services, streamlining selection, ordering, and support for Medium Voltage solutions.
Design network/BIM DOCweb The ABB online tool for designing electrical MV-LV networks faster and smarter, with real-time calculations, intelligent product selection, automated compliance checks, and instant generation of complete technical documentation, all in just a few clicks.
Design network/BIM BIMagic The design tool that simplifies the creation and management of Building Information Modeling (BIM) objects for ABB medium-voltage switchgear, streamlining project planning, integration, and ensuring compliance with industry standards.
\

RELATED OFFERING

Primary vacuum circuit breakers

Ensuring grid integrity for primary distribution, Primary Vacuum Circuit Breakers safely interrupt power flow during major anomalies (like short circuits or overcurrents) and quickly restore service, guaranteeing continuous power for critical users.

Primary protection relays

Critical for grid safety and reliability, Primary Protection Relays continuously monitor the system to recognize abnormal conditions and instantly initiate corrective actions, preventing faults from spreading across the network.

Switch Disconnectors

Highly adaptable for secondary distribution networks, Switch Disconnectors reliably carry, interrupt, and make rated load current, offering both air-insulated and gas-insulated options suitable for various indoor operations.

UniGear Portfolio

Air-insulated switchgear main product line for high demanding applications in primary power distribution.

FREQUENTLY ASKED QUESTIONS

The VD4-CS is designed for capacitor banks, providing noise-free power quality through safe and reliable switching. It supports reactive power compensation needs with servomotor actuation and controlled switching.

The VD4-CS uses high accuracy in controlled switching technology to eliminate inrush currents. This feature helps in reducing the need for inrush limiting reactors and resistances, leading to significant cost and space savings.

The VD4-CS offers several benefits, including: 

  • Inrush Elimination: High accuracy in controlled switching technology. 
  • Cost and Space Savings: Eliminates the need for additional components.
  • Reduced Maintenance Costs: Lowers the total cost of capacitor bank operation by eliminating downtime for breaker overhaul and extending lifespan with predictive health indication.
  • Global Support: Fast and reliable support thanks to ABB’s global footprint.

The VD4-CS has the following specifications:

  • Voltage: Up to 38 kV
  • Current: Up to 1250 A
  • Breaking Capacity: Up to 31.5 kA
  • Operations:  20,000 overhaul-free and noise-free operations; 10,000 back-to-back capacitor bank switching operations

The VD4-CS reduces the total cost of capacitor bank operation by eliminating downtime for breaker overhaul and extending the lifespan of the breaker. It also saves up to 20% by using the same ratings and interfaces as existing medium voltage substations, thanks to its optimized footprint equivalent to standard distribution breakers.

The main difference between VD4-CS and VD4-CS1 is that VD4-CS can operate with inrush minimization only on fully discharged capacitor bank, so you have to wait at least 5 minutes before close a capacitor bank after you opened it; the VD4-CS1 can operate a capacitor bank with inrush minimization every time independently by the status of charge of the capacitor bank, it can perform closing or opening operations in sequence with a waiting time of 15s every 4 consecutive.

The VD4-CS1 high performance in capacitor bank switching is specifically designed for applications in which the power factor correction shall follow the active power generation or absorption profile continuously.

Typical applications are renewable power plants and energy consuming industry (as green steel plants), grid regulations are becoming more restrictive about the reactive power compensation absorption and the contribution to grid stability. The VD4-CS1 can be integrated with the actual solutions that use power electronics to have a more CAPEX efficient plant design.