Reliable crushing operations in every industry

In cement and mining operations, efficient and reliable crushing is essential to achieving consistent quality and high output. ABB supports you with low and medium voltage AC drives that deliver the high torque required for demanding crusher applications, while reducing mechanical stress on both the motor and equipment. Smooth starting and precise speed control help extend equipment lifetime, reduce maintenance needs, and improve overall uptime.

 

Our solutions are engineered for tough mining and cement environments, delivering dependable performance and long-term efficiency, backed by ABB’s global service and support network. In crushing operations, torque, energy use, and reliability all contribute to more cost-effective and consistent results.

Why you should use VSD with mills

Sophisticated ABB grinding solutions at Mount Milligan mine.

Explore crushers for different industries

In Mining, crusher performance directly impacts productivity and profitability. ABB’s low and medium voltage AC drives deliver precise speed and torque control, reducing mechanical stress and extending the lifetime of your crushers.

 

With smooth starts, dynamic torque control, and the ability to reverse or stop quickly, our solutions help you cut maintenance costs, boost uptime, and improve energy efficiency. Backed by ABB’s global support network, you can rely on robust, cost-effective crushing, day in and day out.

 

Highlights

  • Elimination of voltage fluctuations in supply network
  • Minimized wear and tear of mechanics, means improved reliability and prolonged crusher lifetime
  • Reduced operational and maintenance costs compared to slip-ring motor solutions
  • Dynamic torque control to handle load variations
  • Elimination of undesirable dynamic effects
  • Lower reactive power consumption and reduced need for compensation equipment compared to other control methods
  • Substantial energy savings
  • Reversing of motor in case of blocked crusher
  • Fast stopping (mobile crushers)

Your crushers need to deliver maximum efficiency and economy to ensure consistent cement quality and high production output. ABB’s low and medium voltage AC drives provide the high torque required for demanding crusher applications while reducing mechanical stress through smooth starting and precise speed control. The result is less maintenance, longer equipment lifetime, and higher uptime, all supported by ABB’s global service and support network.

 

Highlights

  • Soft starting for smoother operation
  • Elimination of voltage fluctuations in the supply network
  • Reduced wear and tear, improving reliability and extending equipment lifetime
  • Lower operational and maintenance costs compared to slip-ring motor solutions
  • Dynamic torque regulation for stable performance
  • Elimination of undesirable dynamic effects
  • Lower reactive power consumption and reduced need for compensation equipment
  • Substantial energy savings
  • Motor reversing capability in case of a blocked crusher
  • High shock- and vibration-resistant options
  • Cabinet-free solution

Key benefits

Direct torque control

Direct torque control (DTC) detects heavy loads and limits applied torque to safe levels.

Automatic reversing for blockage removal

Our low and medium voltage AC drives can smoothly reverse the motor to break up hard rock and clear jams, keeping your crusher running without interruption.

Global service and support network

Keep your operations up and running with our global service and support network. Wherever you operate, you can rely on our experts' support.

Longer equipment lifetime

By minimizing wear and tear on mechanical components, ABB drives improve reliability and extend the crusher’s lifetime, reducing unplanned downtime and maintenance costs.

Energy efficiency

Dynamic torque regulation reduces voltage fluctuations, reactive power consumption, and disturbances on the supply network, cutting energy costs.

Maximum uptime with less wear

Optimized speed and torque minimize wear and tear, reduce maintenance needs, and prolong the overall lifetime of the crusher.

Compactness

The HES880 inverter is designed with a space-saving footprint, making it ideal for installations where room is limited. Its optimized layout ensures high power density without sacrificing performance, allowing easy integration into modern crushing equipment.

Maintenance free

Built with robust components and optimized thermal management, the HES880 requires no routine maintenance during its service life. This reduces downtime and operational costs while guaranteeing reliable performance in demanding environments.

High shock and vibration resistance

Engineered for harsh environment conditions, the HES880 withstands extreme shock and vibration levels without compromising functionality. Rigorously tested to meet the most demanding requirements, it ensures long-term durability and safety in mobile traction applications.

Our offering

Motors & Generators

High-efficiency motors and generators that deliver energy savings, reliability, and productivity in demanding applications.

Drives

World-class drives, systems, and packages that improve energy efficiency, reliability, productivity, safety, and performance.

Services

Comprehensive services for motors, generators and drives. Improve performance, extend lifetime and reduce costs with expert support worldwide.

PLC Automation

Proven PLC technology that enhances productivity, reliability, safety, and connectivity across industries and infrastructure.

Traction

High-performance electric drivetrain solutions for rail, industrial vehicles, transport and beyond.