Minimize downtime and maximize energy efficiency with smarter solutions

Extruders demand high torque at low speeds and precise temperature control across all stages without compromising energy efficiency or space. ABB’s all-compatible portfolio, from ACS380 machinery drives for auxiliary equipment to ACS880 industrial drives for the main extruder, ensures smooth, energy-efficient performance and reliable torque control in demanding conditions. With drives, high-efficiency motors, and PLC automation all from ABB, customers gain a complete, energy-saving solution that delivers high torque, precise temperature management, and easy system integration.

 

ABB drives provide premium motor control with precise torque management, even at low speeds in open-loop applications. To meet your specific challenges, we offer complete solutions that combine drives, IE5 high-efficiency motors, and PLCs for seamless thermoregulation. This integrated approach optimizes performance, reduces energy consumption, and simplifies system integration.

 

Whether you need precise control of speed and torque, efficient material feeding, optimized thermoregulation, or comprehensive safety, ABB solutions are designed to enhance every aspect of your extrusion process. With global expertise and support, ABB is your trusted partner for building sustainable, future-ready extrusion systems. By managing extruder automation, we enable you to stay focused on moving your business forward.

Building quality extrusion machines with Sarem Makina

Extruders are a key element in plastic pipe production. At Sarem Makina they pride themselves on building machines that last. Sarem uses partners to supply components with the highest possible reliability. In their machines Sarem uses a wide range of ABB components, including drives, PLCs, motors, control panels and low voltage products.

Explore extruder types

We understand how disruptive and costly unplanned downtime can be, causing lower productivity and wasted ingredients. Ingredients can get changed structure and loose their freshness if not used as in normal flow. Restarting production after a production stop can be time-consuming and costly.

 

ABB extruder solutions are designed for continuous, reliable operation, featuring integrated safety and energy-efficient performance. Our technology reduces maintenance needs, enhances safety, and keeps your machines running smoothly, so your team can stay focused on delivering consistent product quality and driving innovation. With the ACS580 or ACS880 drive families, you get a reliable solution for your extruders, whether twin screw, single screw or piston extruder.

 

With ABB, you have a trusted partner managing the automation of the extruder, so you can stay focused on moving your business forward.

Your machines for plastics and rubber have to be dependable. You need drive solutions that provide you the flexibility to integrate easily into your designs, and provide the torque precision and speed control the machine demands. ABB's ACS880 and ACS580 drives offer premium motor control that ensures precise torque management at low speeds, even in open-loop applications.

 

To address your specific challenges, we provide a complete solution, including drives, IE5 high-efficiency motors, and a PLC for seamless thermoregulation control - all designed to optimize performance and reduce energy consumption.

 

Our solutions are designed with safety and sustainability at their core. Built-in safety features and optional safety modules in our PLCs ensure secure and reliable operations. Additionally, ABB technology helps reduce energy consumption, cut waste, and improve operational efficiency, supporting eco-friendly machine building.

 

Whether you need precise control over speed and torque, efficient material feeding, optimized thermoregulation, or comprehensive safety, ABB's innovative solutions are here to enhance your extrusion processes. With global expertise and support, ABB is your trusted partner for building sustainable, future-ready extrusion systems.

Key benefits

One drive family for diverse solutions

With the ACS580, ACS880 and ACS380-E drive families, you get a reliable solution for your extruders. Our variable speed drives handle voltages from 230–690V and powers up to 500 kW, keeping every line running smoothly.

Blockage prevention to avoid equipment damage

ABB drives with DTC motor control deliver high torque at low speeds to clear jams quickly and safely. With built-in reliability and real-time monitoring via ABB Ability™, you can spot issues early and stay ahead of downtime.

Simplified temperature control with PLC integration

ABB’s AC500 PLCs and CP600 HMIs bring everything together, delivering precise, integrated control for both oil and water-based heating.

Plug-and-play connectivity with any system problem

ABB drives easily integrate with your existing infrastructure, supporting all major control systems and standard fieldbuses. With OPC UA over Profinet or Ethernet/IP, you get fast setup and seamless connectivity to SCADA and data platforms.

Move your extruder close to NetZero target

Maximize performance and cut energy waste with the ideal motor-drive match. Combine ultra-efficient SynRM IE5 motors to reduce energy use by up to 25%, and add liquid cooling for even greater efficiency in demanding applications.

Global service and predictive maintenance for peace of mind

ABB’s global service network keeps you running with predictive maintenance powered by ABB Ability™. By connecting drives, PLCs, and motors to real-time diagnostics, you'll keep your operations moving with confidence.

Our offering

Motors & Generators

High-efficiency motors and generators that deliver energy savings, reliability, and productivity in demanding applications.

Drives

World-class drives, systems, and packages that improve energy efficiency, reliability, productivity, safety, and performance.

Services

Comprehensive services for motors, generators and drives. Improve performance, extend lifetime and reduce costs with expert support worldwide.

PLC Automation

Proven PLC technology that enhances productivity, reliability, safety, and connectivity across industries and infrastructure.

Traction

High-performance electric drivetrain solutions for rail, industrial vehicles, transport and beyond.