Finding the right automation system with efficient drives and motors that maximize reliability and output quality

Your machines for plastics and rubber have to be dependable. In plastic injection molding, performance, reliability, and energy efficiency are key to producing high-quality parts while meeting sustainability targets. ABB provides advanced drives and motors for main screw movement and oil gear pump control that deliver precise torque, fast setup, and long-term overload handling, even in demanding conditions.

 

Our solutions are built to withstand dust, humidity, and heavy-duty cycles, ensuring consistent output and reduced downtime. With ABB, you get more than just equipment, we support your automation and drive system design to help you optimize performance, enhance serviceability, and minimize maintenance needs.

 

Advantages that our drives and motors bring to your plastic line include precise speed and torque, high starting torque, drool/purge finishing mode, and accurate current to torque ratio.

Key benefits

Reliable and smooth starting

To overcome the friction of plastic material, especially in a cold state, high torque from zero speed is needed during startup. SynRM motors, available in both air- and water-cooled types, can deliver full torque from zero speed thanks to Direct Torque Control technology.

Superior motor control for optimal plastic quality

SynRM technology motors, with encoderless open-loop control, provide highly accurate speed and torque control. This ensures that constant speeds are maintained, even under rapidly changing load torque requirements.

Non-stop operation

You can rely on ABB drives and motors to keep your injection molding machinery running continuously. SynRM motors operate with lower bearing and winding temperatures, which increases reliability and extends maintenance intervals.

Operation backed by global service

Extensive portfolio of ABB drives, motors and PLCs is supported by the global service and support network.

High efficiency

The combination of SynRM technology with variable speed drive control offers superior efficiency across any speed range. Compared to a conventional AC motor and drive, this setup can reduce energy consumption by up to 2–4 percent.

Connecting to cloud-based services

All ABB motors and drives in the rubber line can be securely connected to ABB Ability™ cloud services according to cybersecurity standards ensuring secure operations.

Our offering

Motors & Generators

High-efficiency motors and generators that deliver energy savings, reliability, and productivity in demanding applications.

Drives

World-class drives, systems, and packages that improve energy efficiency, reliability, productivity, safety, and performance.

Services

Comprehensive services for motors, generators and drives. Improve performance, extend lifetime and reduce costs with expert support worldwide.

PLC Automation

Proven PLC technology that enhances productivity, reliability, safety, and connectivity across industries and infrastructure.

Traction

High-performance electric drivetrain solutions for rail, industrial vehicles, transport and beyond.