ACCELERATING THE FUTURE OF HIGH-SPEED APPLICATIONS
Purpose-built high-speed drive for the next generation of OEM innovation
High-speed technology is transforming industrial applications. From turbo compressors and blowers to industrial heat pumps and data center cooling, OEMs are designing increasingly compact, energy-efficient machines capable of delivering more performance with fewer moving parts. As motor speeds exceed 120 Hz, however, conventional drive technology reaches its limits.
The ABB ACS880 high-speed drive is engineered specifically for these demanding applications covering full power and voltage range. Combining advanced motor control, high switching frequencies, harmonics mitigation, integrated EMC capabilities and the flexibility to adapt to a wide range of high-speed motor designs, it enables OEMs to maximize machine performance while simplifying system design and reducing complexity.
Backed by decades of industrial drive expertise, ABB helps OEMs overcome the challenges of high-speed applications from thermal management and harmonics to long-term reliability and seamless integration. The result is a drive platform that empowers equipment manufacturers to develop the next generation of high-speed solutions with confidence.
KEY BENEFITS
More performance. Less space.
<p>Reduce machine footprint and cabinet size with compact high-speed drive solutions. Built-in components help simplify assembly and commissioning, while supporting competitive overall system costs.</p>Engineered for seamless OEM integration
<p>Benefit from ABB's system-level engineering expertise, from drive selection and machine design to testing and integration. Our Motion OEM hub support helps OEMs move efficiently from initial prototypes and pilot projects toward serial production.</p>Proven reliability. Built-in confidence.
<p>Build on the established ABB ACS880 industrial drive platform and production processes, with certified cyber security capabilities and low-harmonic solutions to support demanding high-speed applications.</p>Global capabilities. Local availability.
<p>Work with a global variable speed drive supplier that combines worldwide manufacturing capabilities and established production with local availability and support for OEM customers across markets.</p>High-speed drive technology designed for OEM applications
Technical requirement |
ABB ACS880 solution |
Key features and capabilities |
|---|---|---|
Precise motor control at high frequencies |
Dedicated high-speed functionality for reliable motor control in demanding applications. |
High-speed control option (+N7500), flying start, accurate torque estimation and high switching frequencies. |
Compact machine and cabinet design |
Optimized drive dimensions and integrated components help reduce installation space and system complexity. |
Built-in choke, optimized current ratings at high switching frequencies and compact drive construction. |
Power quality and electrical compatibility |
Drive configurations and filtering solutions help address harmonic distortion and motor-specific electrical requirements. |
Available ultra-low harmonic solutions, EMC capabilities and support for sine filter dimensioning. |
Flexible integration into OEM machines |
Multiple installation and programming options support different machine designs and control requirements. |
Wall-mounted drives, drive modules, flange mounting and IEC programming capabilities. |
Efficient commissioning and maintenance |
Integrated tools and service-friendly features simplify drive setup, operation and replacement. |
Bluetooth-enabled control panel, removable memory unit and global service support. |
Proven performance and industrial reliability |
Established ACS880 industrial drive technology supports reliable operation across demanding applications. |
Tested ACS880 platform, established serial production, IP55 enclosure option and applicable cybersecurity-certified configurations. |
HIGH-SPEED MOTOR CONTROL - FREQUENTLY ASKED QUESTIONS
A high-speed drive is a variable frequency drive (VFD) designed to control motors operating at high electrical frequencies, typically above 120 Hz. Applications such as turbo compressors and blowers can require dedicated motor control capabilities, high switching frequencies and careful drive-motor matching. ABB ACS880 high-speed drives series (+N7500) are designed to meet these requirements from both hardware and software point of view.
Selecting a high-speed drive requires consideration of the motor type, operating frequency, voltage, power, switching frequency and potential filtering requirements. ABB Motion OEM hub supports OEMs with drive selection, motor compatibility assessment, filter dimensioning and application-specific settings to help optimize the complete system.
ABB ACS880 high-speed drives combine compact construction with built-in components, such as an input choke, to simplify machine integration and reduce the need for separate equipment. Flexible installation options and the ability to maintain standard drive current ratings even with high-speed motors help OEMs develop more compact and cost-effective machine designs.
High-speed applications place demanding requirements on motor control accuracy, switching frequency, motor insulation, thermal management and system integration. ABB ACS880 high-speed drives combine dedicated control functionality with engineering support to help OEMs address these requirements and achieve reliable machine operation.
ABB ACS880 high-speed drives are designed for demanding applications including turbo compressors, turbo blowers and high-speed machinery used in industrial heat pumps, refrigeration and data center cooling. They also support applications such as wastewater aeration, paper machine vacuum systems, mechanical vapor recompression (MVR) and organic Rankine cycle (ORC) systems, where efficient and reliable high-speed motor control is essential.
ABB supports OEMs throughout the high-speed machine development process, from drive and motor selection to system engineering, integration and testing. With an established ACS880 industrial drive platform, global production capabilities and local support, ABB helps equipment manufacturers move from pilot projects toward serial production.
ABB ACS880 high-speed drives build on an industrial drive platform developed with cyber security in mind. With built-in security features and IEC 62443-4-2 Security Level 1 certified configurations, ACS880 helps OEMs address component-level cyber security requirements and prepare for evolving regulations such as the EU Cyber Resilience Act (CRA).
ABB's security-focused product development and vulnerability management practices further support OEMs in developing secure, connected industrial machines.
HIGH-SPEED MOTOR CONTROL ACROSS INDUSTRIAL APPLICATIONS
High-speed turbo blowers
Enable efficient airflow and reliable high-speed operation in wastewater aeration, pulp and paper vacuum systems and other industrial blower applications.
High-speed compressors
Optimize the performance of high-speed compressors used in industrial refrigeration, HVAC, food and beverage processing and data center cooling.
Multipole water pumps for data center cooling
Support precise water flow control and power quality in cooling distribution units (CDUs), helping data center cooling systems operate reliably and efficiently using high motor frequency with ABB ACS880 high-speed drives.
Emerging high-speed applications
Explore new possibilities for high-speed motor control in waste heat energy recovery (ORC), mechanical vapor recompression (MVR), industrial heat pumps and other demanding industrial applications.