Simplified installation and energy savings with regenerative drives

With regenerative functionality, the braking energy of the motor is returned to the drive and distributed to the supply network so that it can be utilized by other equipment. Everything needed for regenerative operation are included in the drive. The active supply unit allows full power flow in both motoring and generating modes.

 

When electric motors slow down, stop, or change speed, they naturally generate braking energy. In traditional systems this energy is wasted as heat through resistors or mechanical braking, requiring extra equipment and sometimes even additional cooling. Regenerative drives change the equation by capturing this otherwise lost energy and feeding it back into the electrical network, where it can be reused immediately by other equipment. Instead of being lost, braking energy becomes a valuable resource.

 

This approach brings clear practical advantages. Because no bulky external braking devices are needed, installations are more compact, simpler to design, and easier to maintain. At the same time, the absence of excess heat reduces the need for cooling systems, which further lowers costs and complexity. Regenerative drives also enhance power quality by minimizing harmonics and stabilizing voltage, creating a cleaner and more efficient electrical environment.

 

For businesses, the benefits are straightforward: energy savings, lower electricity bills, and reduced environmental impact thanks to improved energy efficiency. Processes run more reliably since motors receive full voltage even when the network supply fluctuates, reducing the risk of interruptions. With regenerative drives, companies not only cut costs but also gain greater uptime and sustainability in their operations.

Capturing energy with ACS880 regenerative drives – part of the ABB clean drive family. Watch the video to find out more!

Key benefits

Energy savings

Regenerative drives feed braking energy back into the supply network instead of wasting it as heat, which significantly increases system efficiency and offers high potential savings, especially in applications with cyclic or continuous braking, where up to 100% of the power can be regenerated continuously.

Minimized downtime

The drives are designed to be immune to network disturbances, ensuring that processes are not interrupted even in unstable supply conditions

Optimized cost and space

The compact design of the ACS880 drives reduces equipment costs and the required installation space. This is achieved by integrating multiple components into a single package, which simplifies installation and reduces the need for oversized power network components.

Maximized motor performance and efficiency

The direct torque control (DTC) technology provides precise speed and torque control, enhancing motor performance and efficiency

Product offering

ACS880-11 wall-mounted regenerative single drives

Compact wall-mounted regenerative single drives with everything you need for regenerative operation in cyclic or continuous braking applications.

ACS880-17 cabinet-built regenerative single drives

Regenerative drives are a compact and complete solution, with everything you need for regenerative operation in cyclic or continuous braking applications.

ACS880-17LC liquid-cooled cabinet-built regenerative single drives

The very compact liquid cooled ACS880-17LC captures and utilizes braking energy which results in cost savings for the user. It is an ultimate solution for various applications where space savings, silent operation or durability in harsh environments is a must.

ACS880-14 regenerative single drive modules

Enhance your regenerative applications with compact regenerative single drive modules for superior cabinet building.

ACS880-904 regenerative rectifier modules

This supply unit is used in regenerative drive systems to convert three-phase AC voltage to DC voltage. The unit consists of R8i and L filter modules.

ACS880-907 regenerative rectifier units

This supply unit is used in regenerative drive systems to convert three-phase AC voltage to DC voltage. The unit consists of R8i and L filter modules.

Related content

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The Loke Gyro Swing at Liseberg amusement park in Gothenburg uses an ABB industrial drive to replicate some of the physics of space travel, safely and precisely while conserving energy.

Electrical braking

Cranes, elevators, centrifuges, downhill conveyors and test benches are typical examples of braking applications. Several factors affect the selection of the most optimal braking solution, such as system efficiency, installation footprint, complexity of the installation and investment and energy cost.

Discover ACS880 regenerative drives

ACS880 ultra-low harmonic drives offer an easy harmonic reduction method which is incorporated in the drive. No additional filters or special transformers are needed. This compact, cost-effective solution meets the strictest harmonic recommendations.

ER-Saha reducing downtime with ABB regenerative drives

ER-Saha sawmill benefits from the use of an ACS880 regenerative drive in one of its step feeder applications. With simpler setup, reduced downtime, improved fire safety and energy savings ABB drives have been a smart choice for ER-Saha.

ACS880 regenerative single drives

Frequently asked questions about ABB ACS880 regenerative single drives offering