Real-time asset intelligence for proactive maintenance

<p>Digital Powertrain Insights (formerly called Condition Monitoring) is ABB’s predictive maintenance software platform for industrial powertrains. It combines advanced analytics, anomaly detection, and condition trend analysis to deliver actionable asset intelligence across motors, drives, and driven equipment.</p> <p>Built for in-house maintenance teams, it enables data-driven decisions while keeping full operational control within your organization.</p> <p>Scalable across single lines, multi-site operations, and global fleets.</p>

Key benefits

<p>Turning asset data into operational advantage.</p>

Control

<p>Get full visibility and control through real-time dashboards and alerts.</p>

Reliability

<p>Increase uptime by spotting emerging issues early and acting before failures occur.</p>

Efficiency​

<p>Improve maintenance planning with trend-based analytics and performance insights.</p>

Digital foundation

<p>Build scalable predictive maintenance capabilities across sites and asset fleets.</p>

Converting asset insights into operational excellence

  1. Monitor

    Continuously track asset health, performance trends, and deviations in real time.

  2. Analyze

    Advanced analytics identify patterns, highlight emerging risks, and provide contextual insights.

  3. Optimize

    Use actionable intelligence to prioritize maintenance and optimize asset performance.

Advanced analytics with full operational control

Digital Powertrain Insights puts advanced analytics directly in your team’s hands:

  • Real-time asset health dashboards
  • Analytics-driven anomaly detection
  • Condition and trend analysis
  • Centralized visibility across sites and fleets
  • Secure cloud-based access

Optional expert services are available, while day-to-day monitoring remains in your team’s control.

Build internal predictive maintenance capabilities

Digital Powertrain Insights enables your organization to scale predictive maintenance, increase asset transparency, and strengthen reliability across sites and fleets.

Request a demo to see how advanced analytics can support your in-house reliability strategy

Related offering

ABB Ability™ Digital Powertrain

Enables predictive maintenance across motors, drives, and driven equipment, helping you detect emerging risks early, assess failure probability, and act before downtime impacts production.

ABB Ability™ Predictive Intelligence for powertrains

Expert-led structured predictive maintenance. This service is ideal for organizations seeking a trusted partner to actively manage predictive maintenance across sites.

ABB Motion OneCare agreement

ABB Motion OneCare agreement allows you to keep your motors, generators and drives equipment operating reliably and efficiently throughout their lifetime. We partner with you and help you plan, coordinate and execute your equipment maintenance according to the specific needs.

Upgrades and retrofits

Modernization of existing equipment not only extends its lifetime but also optimizes its performance and enables greater energy efficiency, while reducing waste.