EXPERTISE YOU CAN TRUST

We design and manufacture our own battery systems, combining battery technology, power conversion, controls and application engineering. One partner accountable for the whole system, not just the cell.

  • In-house design: From cell selection to system integration.
  • Proven expertise: Decades of experience in demanding rail applications.
  • Technology leadership: Continuous evaluation of next-generation cell technologies.

WHY CHOOSE ABB BATTERY SYSTEMS?

Partner for the full lifecycle

<p>Support from integration and monitoring to service and end-of-life.</p>

Complete system expertise

<p>One integrated system helps simplify delivery and improve project certainty.</p>

Configured to your application

<p>Pre-validated building blocks&nbsp;configured to your performance and application needs.</p>

Performance and safety by design

<p>LTO technology for high power, fast charging, long life and safety.</p>

\

POWERING OUR CUSTOMERS' SUCCESS

ABB and Škoda Group power up Czech railways with new battery-electric trains

ABB to provide traction battery systems for the company’s new electrically driven railcars or battery-electric multiple units (BEMUs) Initial order includes 195 Pro Series battery packs for 15 BEMUs ordered by České dráhy (Czech Railways). Long-term partnership includes 15-year service agreement.

Converting Adelaide Metro into Australia’s first-ever diesel-hybrid train fleet

ABB traction battery technology has enabled 44 Adelaide Metro train sets to be converted to diesel-hybrid operation, with a further 6 sets to be converted in the coming months. The solution has reduced noise and emissions to improve the travel experience for the nearly 16 million commuters a year who use the service.

Hybrid maintenance vehicles help Austria’s railways to decarbonize

Maintenance vehicles manufactured by Plasser & Theurer will reduce CO₂ and noise emissions, improve health and safety at work sites, and boost the productivity of the railway maintenance operations in Austria.

Traction Batteries: Powering the Path from Diesel to Electric Rail

Rail operators are racing to decarbonise, and traction batteries are emerging as a vital bridge between diesel-powered legacy fleets and the fully electric systems of tomorrow.

Latest technology in railway modernization leads to energy efficient and zero-emission operation

A comprehensive modernization of the Sierre – Montana funicular railway creates new opportunities to generate, store and re-use solar and braking energy to save up to 50 percent of electricity sourced from the national grid.

ABB’s innovative energy storage systems and traction converters to power trains in Germany

ABB traction equipment to reduce rail operators’ carbon emissions and provide reliable and efficient rail transport in Berlin and Schleswig-Holstei.

DESIGNED FOR YOUR INDUSTRY

<p>One complete system, configured for the demands of your sector. Choose your industry to see how our batteries perform where it matters.</p>

Proven battery systems for reliable rail electrification. We are the market leader in rail traction batteries, with 25 years as an independent traction provider and 45% market share. Condition monitoring underpins performance warranties and service-level agreements, and fast charging with long cycle life supports intensive daily operation.  

 

Our recommended products:

High-performance battery systems for productive, lower-cost mining operations. Lowest cost per throughput energy over the truck's life, with uptime and serviceability built in. Retrofit existing haul trucks, capture downhill energy through regenerative braking, in a sealed, dust-proof, water-cooled cabinet built for harsh conditions. 

 

Our recommended products:


Safe, reliable battery systems for close-to-shore electrification. DNV type approved (Battery Max), with system expertise spanning battery, power conversion, propulsion interfaces and vessel integration, flexible pack configuration and an in-house battery management system. 


Our recommended products:

A high-power, long-life battery system for mission-critical data centers. Designed for peak shaving in 800 V DC grids, it responds in milliseconds to absorb load spikes before they impact the grid or upstream infrastructure. LTO technology and liquid cooling provide thermal stability through millions of symmetrical high-power microcycles, while the modular, plug-and-play architecture scales easily with demand.


Our recommended solutions:

\

LATEST NEWS

Building better batteries

Battery technology is advancing rapidly and is now a major alternative to the diesel combustion engine for rail traction. Frank Hartmann considers how batteries could be transformative for the rail sector in the future.

Battery technology adapts to rail demands

Traction battery technology is increasingly able to support the transition away from diesel-only traction in the rail sector, but the stresses facing batteries in rail must be clearly recognised.

ABB Powers “the Future of Mobility” at InnoTrans 2024

ABB’s Traction division announces the launch of the Pro series traction battery that are designed specifically for demanding transportation applications.

CONTACTS FOR BATTERY SERVICE

<p><b>Switzerland</b></p> <p>Email: <a href="mailto:service.traction@ch.abb.com">service.traction@ch.abb.com</a><br> Web Portal: <a href="https://www243.abb.com/">www243.abb.com</a><br> Phone: +41 58 589 34 94</p> <p>&nbsp;</p> <p>Please contact the Service Support team in Switzerland if your country is not listed below.</p>

Germany

Email: rail.service-support@de.abb.com
Web Portal: www243.abb.com

Italy

Email: traction.service@it.abb.com
Web Portal: www243.abb.com
Phone: +39 331 663 1957

Australia

Email: au-traction.service@abb.com
Web Portal: www243.abb.com
Phone: 1800 222 435

LOOKING FOR A SPECIFIC CONFIGURATION?

<p><b>Discover our Tailored Battery solutions</b></p> <p>Battery systems built on proven ABB modules and configured for your specific performance and application needs. Scalable, safety-focused and designed to integrate with ABB power electronics, automation and digital platforms with global support throughout the lifecycle.</p>

FREQUENTLY ASKED QUESTIONS

1. What battery systems does ABB offer? 

ABB's portfolio consists of four main offerings: Max Series, Pro Series, Modus Series and Tailored Solutions. Max and Pro are proven battery platforms supporting a wide range of mobile and energy-storage applications. Modus is a stationary energy-storage platform built from the same proven battery technology. Tailored Solutions are engineered for projects with unique voltage, power, packaging or environmental requirements. The portfolio is complemented by lifecycle services including condition monitoring, performance warranty, training, spare parts, repair and end-of-life support.

2. Which battery chemistry does ABB use? 

ABB's traction battery portfolio is primarily based on Lithium Titanate Oxide (LTO) cells.  LTO is the ideal battery chemistry for demanding transportation and industrial duty cycles requiring high power, frequent charging, excellent safety and extremely long service life.

3. Why does ABB use LTO instead of conventional EV battery chemistries? 

Compared with typical EV chemistries, LTO provides significantly longer cycle life, higher charging rates, excellent low and high-temperature charging performance and superior abuse tolerance. Fast charging and high power capability, long service life, low degradation and high intrinsic safety are the key reasons for selecting LTO.

4. What is the difference between the ABB Max Series and Pro Series? 

Max uses a modular module-to-pack design optimized for flexibility, serviceability and scalability. Pro uses a higher-density cell-to-pack architecture that reduces installation volume and weight while increasing energy density. Both platforms use ABB's safety architecture and LTO technology.

5. What are the main technical advantages of ABB battery systems? 

ABB solutions provide low total cost of ownership, highest safety, robustness, battery lifetime and charging performance, modularity, remote condition monitoring, lifecycle services and a large installed base of battery packs and modules in operation.

1. Which ABB battery systems are suitable for railway applications?

ABB traction batteries are designed for a broad range of railway applications including Battery Electric Multiple Units (BEMU), Electric Multiple Units (EMU), locomotives, trams, light rail vehicles and metro systems. The combination of high power capability, fast charging and long cycle life makes LTO technology particularly suitable for intensive rail duty cycles with frequent regenerative braking and opportunity charging. ABB has supplied batteries for both retrofit and newbuild railway projects.

2. Are ABB battery systems suitable for mining and heavy off-highway vehicles? 

Yes. ABB LTO batteries are used in truck projects and zero-emission vehicle initiatives where they are used to electrify heavy-duty haulage applications. Mining applications benefit from the high power capability of LTO technology, its ability to absorb large amounts of regenerative braking energy and its robustness in demanding environments.

3. Can ABB battery systems be used in marine applications?

Yes. Depending on vessel requirements, batteries can support propulsion, peak shaving, spinning reserve, hybrid operation and energy optimization. Product selection and certification requirements depend on the vessel class and project scope. ABB’s Max series is DNV certified.

4. Can batteries be used for stationary energy storage?

Yes. ABB offers the Modus platform for stationary energy-storage applications including peak shaving, backup and recuperation systems. Stationary systems can utilize the same proven battery technology used in transportation applications and may also support future second-life concepts.

5. What happens at end of life? At end of life, batteries can follow several pathways depending on their condition. Options may include continued operation, repair, module replacement, second-life evaluation, requalification for stationary service or recycling. ABB's lifecycle approach aims to maximize resource utilization while supporting regulatory and sustainability requirements.

 

1. What lifecycle services are available for ABB battery systems?

ABB offers a comprehensive lifecycle service portfolio including Condition Monitoring, Performance Warranty, remote diagnostics, spare-parts support, battery repair, field service support, training, storage and logistics support, obsolescence management, on-site spare stock programs. Those offerings can be included in a Service Level Agreement. Customers can select individual services or combine them into a complete package.

2. What is ABB Condition Monitoring for battery systems?

ABB Condition Monitoring is a cloud-based digital service that provides visibility into battery performance, utilization and health throughout the entire lifecycle. The platform enables monitoring of battery fleets, vehicles and individual battery systems and supports data-driven maintenance decisions.

3. Can ABB batteries be monitored and diagnosed remotely?

Yes. ABB can access operational and diagnostic information remotely when connectivity is enabled. This accelerates root-cause analysis, service planning and corrective-action identification.

4. Does ABB provide repair services?

Yes. ABB offers battery repair services through dedicated repair facilities. Depending on the failure mode and service agreement, ABB can repair or replace affected components to restore battery functionality and performance.

5. Does ABB support obsolescence management?

Yes. ABB offers obsolescence-management services and last-buy planning to help customers maintain long-lifecycle assets. This is particularly important in railway and industrial applications where service life can extend many years beyond the original delivery date.