Control unit PMGA200

The Millmate Thickness Gauging system is an intelligent measurement system designed for user-friendly commissioning, operation and service.

PMGA200 control unit overview

The control unit is used for integration with other mill systems. It provides a choice of integration interfaces.

Profibus - DP fieldbus communication
Network communication via VIP, OPC DA and Modbus TCP
Discrete I/O-signals

The Control unit also handles communication with the gauge. It communicates measurement data, status control and error handling as well as implementing vertical position control functions.  

The control unit is available in either wall or floor mounting cabinets.

System functions

All system functions can be performed through the Operator unit. The main functions are divided into four groups – Operation, Diagnostics, Service and Settings.

Operation

In the Operation category, the operator can read and adjust current set-ups, thickness value and status information. Thickness deviation is presented as a real-time value as well as in a trend graph.

Diagnostics

The diagnostics category includes functions that allow the user to see current system status, information about errors and warnings, and other vital system properties.

Service

The service category contains use case based actions that are service related. Calibration as well as manual control functions, are in this section.

Settings

In the settings category the system can be adapted to local conditions. Examples of system settings are HMI theme, full screen, language, IP addresses, etc.

Data Control unit PMGA200

Type	PMGA200
Operation temperature	+5 to +45°C (41 to 113 °F)
Supply voltage	115 / 230 V +10 / -15%
Power consumption	300 VA
Wall cabinet
Protection	IP 64
Dimensions	H 658 x W 600 x D 200 mm (H 25.9 x W 23.6 x D 7.9 in)
Floor cabinet
Protection	IP 54 or IP 21
Dimensions	H 2225 x W 700 x D 600 mm (H 87.6 x W 27.6 x D 23.6 in)

System Interface

The Millmate Thickness Gauge System can easily be connected to AGC systems, based on feedback, feedforward and mass flow control.

Network communication

As a complement to I/O signals different Ethernet communication protocols are available.

The Vendor Internet Protocol (VIP) uses predefined data telegrams to exchange information on measurement data, system status and system set-up. The sending procedure is cyclic and the receiving procedure reacts on incoming messages.  

Modbus TCP is also an available option for Ethernet communication. The protocol is used in the same manner as VIP.  

OPC protocol is yet another means to connect the MTG Box Gauge to higher level systems via Ethernet. The system supports OPC DA Data Access over an optional Ethernet local network. To gain access to measurement data and system set-up, a higher level computer with OPC-client functionality can communicate with the Control unit.

Profibus-DP 

As an option, the MTG system can be equipped with a Profibus-DP slave interface for communicating with the rolling mill control system.
 

The Profibus-DP interface provides fast transfer of measurement data. It can also be used for setting up nominal thickness and for remote control of system settings and gauge movement.

Peripheral

HMI on Industrial PC

For data presentation, manual gauge operation, calibration and maintenance. <ul> <li>Type: AAEON Boxer 6640</li> <li>Power supply: 24 VDC, 120 W via AC power adapter 100 - 240 V</li> <li>Protection class: IP 40</li> <li>Operating System: Windows 10 IoT Enterprise LTSC</li> <li>Option: KVM extender for extended distance between PC and monitor</li> </ul>

Hydraulic Valves

Hydraulic valve system for Thickness Gauging <ul> <li>Type: Hydraulics</li> <li>Working pressure: 50 bar</li> <li>Input pressure: max 160 bar</li> <li>Flow: 5 l/min</li> <li>Pressure switch: 40 bar</li> <li>Pressure fluid: Mineral oil DIN 51524 (HL, HLP), Phosphate ester (HFD-R)</li> <li>Sealing: Viton</li> </ul>

Air Regulator

The air regulator filters the air and controls air pressure in the gauge. The air is used for internal temperature control and provides over-pressure to prevent coolant, etc., from entering the gauge. <ul> <li>Supply pressure: 5 to 16 bar (72,5 to 232 psi)</li> <li>Air consumption: 5 dm³/s (11 cfm)</li> <li>Air quality requirement: Acc to PNEUROP</li> <li>Particle class 3: Particle size max 1 μm (40 μin), particle content max 5 mg/m³</li> <li>Oil content class 3: Max1 mg/m³</li> <li>Condensation class 3 at +10° C (50 °F)</li> </ul>

Service

Product commissioning

ABB provides trouble-free start-up and commissioning conducted by a global network of factory-trained experts. A professionally commissioned product ensures process reliability, safe operation and reduced unplanned downtime.

Maintenance and field services

ABB offers different levels of service support to ensure you have access to our experts when you need them. From on-call support through to multi-engineer resident service contracts.

Repairs

ABB provides a complete portfolio of world-class services to ensure maximum performance of our customers equipment and processes.

Spare part services

ABB's global logistics network is strategically positioned to ensure the efficient delivery of spare parts and consumables. A comprehensive spare parts catalog is available free of charge to help you identify the parts you need.

Training

A skilled and efficient workforce is your plant's best asset. ABB's Measurement & Analytics business offers online and in-person training courses for all of our products.