Vision-guided random flow packaging software for the digital factory of the future

PickMaster® is the market leading robotic software for vision-guided random flow picking and packing applications. When using digital twin technology, the simulated station can be directly connected to the running production, allowing simultaneous optimization of the picking process in the virtual world in real time while the real process acts accordingly.

 

ABB also condenses and enhances the advanced application experience with the introduction of the new PickMaster® Operator presenting intuitive interfaces built on ABB AbilityTM Zenon data management software, providing colorful dashboards for easy data visualization and production control. Its modern user interface gives operators and plant managers full insight and control of the production result. These easy-to-use user interfaces include a touch tile home screen, production screen and digital production dashboard. 

Key benefits

Digital twin enabled by PickMaster PowerPac

When using digital twin technology, the simulated station can be directly connected to the running production, allowing simultaneous optimization of the picking process in the virtual world in real time while the real process acts accordingly.

Intuitive user interface

ABB also condenses and enhances the advanced application experience with the introduction of the new PickMaster Operator presenting intuitive interfaces built on ABB’s Ability Zenon data management software.

Maximizes output while increasing OEE

PickMaster complies with the OMAC PackML standard making PickMaster an integrated part of modern packaging machineries and factory planning and reporting systems. The latest version also enables visual online tuning of the robot operating area in both X and Y directions, helping maximize output and increasing overall equipment effectiveness (OEE).

There is more...

PickMaster® 3

PickMaster 3 is ABB’s high-speed picking software, combining advanced vision and integrated conveyor tracking. It supports all ABB robots with IRC5 and works with external sensors including 2D, 3D, and color vision systems.

 

PickMaster® Picking PowerPac

Adding the Picking PowerPac to PickMaster 3 and RobotStudio simplifies programming and layout of picking systems.

 

PickMaster® External Sensor Solution

With Generic Sensor Protocol, PickMaster extends support for 3D vision in packaging applications.

 

More benefits

  • Speed: Faster commissioning and changeovers
  • Flexibility: Supports OmniCore/IRC5, linear & circular conveyors
  • Simplicity: Easy setup and integration
  • Cost: Lower integration costs
  • Simulation: Digital twin for real-world emulation
  • Expertise: Simulates future operations
  • Productivity: PackML-ready and highly efficient

Scalable System

Supports up to 10 robots and 10 cameras. Ideal for everything from small cells to complex production lines with circular conveyor tracking.

 

 

Technical data

Support for up to 10

cameras

Related offering

IRB 360 FlexPicker®

ABB’s IRB 360 FlexPicker® has been the leader in state-of-the-art high speed robotic picking and packing technology. Compared to conventional hard automation, the IRB 360 offers much greater flexibility in a compact footprint while maintaining accuracy and high payloads.

IRB 390 FlexPacker®

The IRB 390 is a 4 and 5 axis delta robot that is up to 35 percent faster and offers a 45 percent larger working volume for enhanced productivity. Its 5-axis capability increases application flexibility for secondary packaging, making it ideal for Retail Ready Packaging (RRP) where products are placed vertically.

Conveyor Tracking Module

Advanced and high-speed dynamic tracking. One Conveyor Tracking Module (CTM module) has connections for up to 4 robots, 4 conveyors and 8 cameras. This not only reduces field wiring by 60%, but also reduces the total integration costs and streamlines installation.

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