Boost Uptime and Productivity with ABB’s Data-Driven Advisory Services

ABB Robotics Data-Driven Advisory Services helps you optimize performance, reduce downtime, and drive sustainable productivity.

Deep-dive Data-Driven Services portfolio

Condition-Based Maintenance

CBM can help avoid up to six costly unplanned stops per robot, saving around 5.5 hours of downtime for each stop. It also provides tailored advice to extend robot lifetime. By optimizing maintenance and planning, enabling second life opportunities, improving performance, and giving insights into robot stress levels, CBM helps you get the most from your robots.

Connected Services

We keep your equipment in top condition with tailored, expert insights. Connected Services securely collects robot data and synchronizes it with ABB’s cloud, where our experts analyze logs and alarms to detect issues early. This proactive approach typically adds up to two hours of production time per robot each month and helps ensure continuous, optimized performance.

Energy efficiency service

Boost your robot’s energy savings by up to 30%. From the initial assessment to implementation and ongoing monitoring, we guide you every step of the way. By analyzing robot performance data, we provide targeted recommendations that optimize efficiency, lower costs, enhance sustainability, and ensure lasting improvements.

Explore our Data-Driven Services

  1. Condition-Based Maintenance

    CBM can help avoid up to six costly unplanned stops per robot and can save 5.5 hours of downtime for every unplanned stop. Additionally, it can guide you to lifetime extensions by providing tailored advice.

     

    Used for:

    • Maintenance optimization & planning
    • Second life
    • Performance Improvements
    • Understand the stress on robo

  2. Conected Services

    Asset Optimization

    • Avoid unplanned downtimes and improve operational performance with ABB insights and recommendations in all areas 
    • Prescriptive maintenance: ABB tells you how to avoid failure and smoother production without micro-stoppages and other issues 
    • React before critical situations occur
    • The highest robot fleet performance, availability, and lifetime means more production and lower costs.

    Condition Monitoring & Diagnostics

    • Continuous tracking of your robot's health, alerting users of potential issues that could cause unplanned downtime
    • Critical alarms are sent to the customer via email or SMS
    • Actionable data is shared through an intuitive web-based application
    • Those inputs help service experts prepare for more efficient on-site visits by offering snapshots of the system at the point of failure.

    Proactive Monitoring & Diagnostics

    • Smart, data-driven recommendations to keep your production running and prevent issues before they occur and escalate
    • ABB engineers monitor event logs for you and only take action when necessary. They will also suggest the best solution options.

    Backup Management

    • Save your backups and different versions in a secure place
    • Fast and easy recovery from a fatal crash or unwanted changes
    • Decrease downtimes dramatically in critical situations
    • Avoid re-programming with scheduled backups stored in the cloud or any server.

    Condition-Based Maintenance Level-1

    • Robot prioritization for preventive maintenance or for deeper analyses based on stress assessment of the robots in use
    • Recommendations and advice from local ABB service specialists
    • Prevent unplanned downtime due to mechanical failure
    • ABB can offer a tailored spare parts list based on actual fleet condition, improving spare parts management and reducing costs.

  3. Energy efficiency service

    Boost robot energy savings by up to 30%

    We will guide you from initial assessment to implementation and ongoing monitoring. Using robot performance data, our targeted recommendations can be applied to:

    • Optimize energy efficiency
    • Reduce costs
    • Enhance sustainability
    • Protect changes.

    Program Optimization

    • Save costs on electricity: Optimizing how ABB robots are programmed.
    • Follow legislation: By calculated improvement in customer installation.
    • Be transparent: Based on how the robot program follows ABB's recommendation for energy-sufficient production.
    • Provide guidance: By easy-to-read report with suggestions.

    Energy Monitoring & Benchmarking

    • Save costs on electricity: Keeping the changes under control, having an overview of other robots (same family, same application).
    • Follow legislation: Being able to prove your changes are permanent.
    • Be transparent: Have it measured on real data.
    • Be alerted: If the wrong change happens.

    Standby Energy Optimization

    • Save costs on electricity: By using ProfiEnergy – robots fall asleep.
    • Follow legislation: Calculated improvement in customer installation.
    • Be transparent: Based on actual data measurement and knowledge of the possibilities of ABB robots.
    • Provide guidance: Easy-to-read report with suggestions.

Unlock full visibility and take smarter actions across your ABB robot fleet

ABB’s Data-Driven Services empower you with real-time insights into robot health, performance, and maintenance needs. By leveraging advanced analytics and cloud connectivity, these services help reduce downtime, extend asset life, and improve operational efficiency.