Exceptional product quality, process reliability and manufacturing flexibility

Getting the highest possible welding efficiency requires equipment that offers highly productive operations at a reasonable cost. ABB’s modular, robotic arc welding cells offer the best combination of price and performance for custom-built welding.

 

ABB FlexArc® robotic welding cells are complete robot systems, available in several flexible, modular packages. Proven in applications worldwide, they offer an outstanding, versatile, flexible, cost-effective and easy to program system that offers the technology you need at the right price. ​

 

Achieving optimum productivity demands equipment that is both effective and cost-efficient. Modular, pre-engineered robot cells are the best way to meet these needs.

Key benefits

Process Efficiency

FlexArc® welding cells shorten welding process time and reduce acquisition costs.

Quick Installation

Cells are installed within a few hours.

Space-Saving Design

Emphasis on minimal space requirements.

Customizable Options

Cells can include 1-3 robots with ABB MultiMove function, ABB positioners, and customer-chosen welding equipment.

Mobility

Everything is mounted on a common pallet for easy relocation within production premises.

Centralized Power Supply

Power distribution from a single source, reducing the need for multiple cables for various components.

Pre-Commissioning Testing

Cells are fully tested, including welding tests, before delivery, requiring no reactivation during installation.

Loading Zone Safety

Strict safety requirements for loading/unloading of welded parts, with options for light curtain or rolldoor.

Security Elements

Light curtains or rolldoors ensure operator safety, with various configurations (VLC, HLC, scanner).

FlexArc digitalization

We decided to utilize many years of experience and knowledge of robotic workplaces and create a digital layer that can be integrated into any FlexArc robotic cell to allow maximum use of modern technology. If you want to have a detailed overview and control of your process, do not hesitate to contact our sales team.

Experience & Knowledge

Utilizes years of expertise in robotic workplaces to create a digital layer for FlexArc robotic cells.

Optimization

Aims to optimize Overall Equipment Efficiency (OEE) by collecting real-time data from FlexArc cell components.

Data Integration

Interconnects data for analysis through user-friendly applications and dashboards focusing on availability, performance, and quality.

Traceability

Provides full traceability of each manufactured piece, acting as a "black box" or birth certificate.

Predictive Quality Process

Uses advanced algorithms to transform the quality process into a predictive one.

Security & Integration

Solution operates within the customer's corporate network for safety and speed, with intuitive integration into existing ecosystems using standard communication protocols.

FlexArc in action